Complete Extrusion Line for Artificial Grass Yarn

PP - HDPE - LLDPE - PA6 - FIBRILLATED TAPE and MONOTAPE

Artificial grass is the last wonder application of the pastic textile sector having worlwide demand with double growing trend.
Polypropilene, polyethylene, nylon are the basical raw material mainly used for producing yarn for sports, leisure & landscaping applications.

The artificial grass industry is a deep B2B market with a supply chain involving a broad range of process: polymer supplier, yarn producer, handling, tufting, up to field installation and maintenance.
All of these process are strategic to realize a first quality product and service.

In the artificial grass sector, SIMA put in place its wide experience on extrusion and handling process to develop complete turn key solution producing twisted bobbin yarn ready to be tufted.
Fibrillated ape, various shape monofilament mono and bi color/material, having technical features comply with sport associations standard (FIFA/UEFA) or simply accordindig to specific customer requirements, can be produced on SIMA synthetic grass equipments.

PROCESS
SIMA artificial grass production process means:

SEMPLICITY & RELIABILITY
User friendly touch screen interface to allow easier leading production process. High technology to keep under control the process then the product; this is SIMA way to have a constant quality level in the time: dimension, shrinkage, elongation, color distribution, denier constancy.

PRODUCTIVITY
from 600 up 3.500 Tons/Year capacity, SIMA Extrusion lines are all tested in house before to be delivered in assembling condition ready to produce suddenly. Small consumption of spare parts and energy due to the tailor made design of the line.

FLEXIBILITY
From fibrillated tape to monofilament, artificial gass last generation yarn can be produced by the same technology to meet different market requirements just changing set up in few minutes.

EXTRUSION TECHNOLOGY
Precision in dosing raw material and additive in feeding process by gravimetric unit.
Extruder designed for a wide range of applications and equipped by metering pump to keep constant the yarn weight. Dedicated solution for new cross section to enhance some performance like elastic memory or co-extrusion technology for more natural look.

STREATCHING & ANNEALING
Streatching unit equipped by combinated air/water oven to perorm the softness and shine. Different technology to control the relaxation of the different shape.

TAKE UP UNIT
Flexible multi-position winder with "no yarn loops" technology guarantee perfect package form and same length in collected filament. Oiling unit available in or out of line.

Datos Tecnicos

COMPACT T20 RV/G

EXTRUDER dia. mm

65

USEFULL ROLLER WIDTH  mm

300

RAW MATERIAL 

LLDPE

Pa6

PP

PEcopo

SINGLE TAPE EXTRUTED

64

SLITTED FILM EXTRUTED

FROM 2000

TO

30000 DEN

TIPICAL PRODUCTION 

60 - 90 KG/h

 

 

 

TECHNOTAPE industrial line

EXTRUDER dia. mm

75

100

130

140

 

 

USEFULL ROLLER WIDTH  mm

800

1000

1200

1400

 

 

RAW MATERIAL 

LLDPE

Pa6

PP

PEcopo

 

 

SINGLE TAPE EXTRUTED

200

250

280

320

 

 

SLITTED FILM EXTRUTED

FROM 2000

TO

30000 DEN

 

 

TIPICAL PRODUCTION 

150 - 200 KG/h

250 - 300 KG/h

300 - 350 KG/h

400 - 500 KG/h